Metallic Patch in Flexible Thermoplastic with 3D Effect

A flex patch is molded from thermoplastic, so artwork reproduces as a smooth raised surface rather than the stitched thread texture of an embroidered patch. Molding holds sharp edges and thin line detail that thread cannot match at small patch sizes. Embroidered patches suit designs that call for a classic stitched look, while a molded emblem suits logos with fine detail or a dimensional retail-style effect.

A custom flex patch costs between $5.06 and $22.73 per unit, depending on patch size and order quantity. Pricing runs in seven size bands from under 1 inch up to 4 inches, with quantity breaks at 50, 100, 250, 500, 750, 1,000, 1,750, and 2,500 pieces; a patch up to 1 inch costs $6.36 each at 50 pieces and drops to $5.06 at 2,500. A $250 mold charge applies to every order, including re-orders. Final cost also depends on your artwork, so submit art to receive an exact quote.

You order a flex patch as an add-on to the blank item: add the patch's per-unit price and setup charge to the undecorated price of the bag, cap, or garment. List both the product and the patch on your purchase order so the two process together as one decorated order. Pre-production samples carry a $250 charge if you want to approve the emblem before the full run.

Flex patches appear most often on branded caps for company stores, athletic and outdoor brands, breweries, and dealer or fleet uniform programs. The raised emblem also works on tote and duffel bags for trade show giveaways, school spirit merchandise, and employee onboarding kits. Buyers choose a molded patch when they want cap or bag branding that reads as retail merchandise instead of a flat printed logo.

Yes, flex patch lead times can run longer than usual during February because some manufacturing partners operate at reduced capacity over the Chinese New Year holiday. Plan February and early-March delivery dates around a longer production window, and confirm current dates with your sales representative before committing to an event deadline.

No, items decorated with a flex patch are rated for home laundering only, which rules out commercial laundry and dry cleaning services. This matters for uniform programs that route garments through industrial laundering; order a sample set and test your wash process before committing to a full run.