Custom Small Round Woven Patch with Heat Sealed Backing

A woven patch weaves thin threads tightly together, while an embroidered patch stitches thicker threads that stand raised off the backing. The tighter weave renders thin lines, small type, and subtle shading that stitched embroidery blurs or drops. Choose embroidery when you want raised, textured dimension; choose a woven patch when the artwork contains fine lettering or detailed line work.

A custom woven patch up to 2 1/4 inches in diameter costs between $2.18 and $3.06 per piece, depending on order quantity. Pricing tiers fall at 50 pieces ($3.06), 1,000 pieces ($2.43), 5,000 pieces ($2.25), and 10,000 pieces ($2.18). Quantity is the main price driver; a one-time setup charge per order and the application method also affect total cost.

Yes, order the patch alongside the product, and the patch pricing plus setup adds to that product's blank pricing. Application happens by heat transfer at no extra charge, while items that must be sewn on add a $0.30 per piece run charge. Listing both the product and the patch on one purchase order keeps processing on schedule.

Yes, woven patch lead times can stretch during February because production runs in China and factories reduce capacity for the Chinese New Year holiday. Place orders that need February or early March delivery several weeks ahead to protect your event date. No rush production option is listed for this patch, so the standard schedule is the only window to plan around.

Custom woven patches most commonly brand uniforms, caps, jackets, backpacks, and canvas bags. They appear in employee uniform programs, sports and club team merchandise, scouting and outdoor organizations, hospitality and security staffing, and streetwear lines. Buyers pick them when a fabric emblem should read as part of the garment rather than a printed logo.

Yes, the $62.50 setup charge applies to reorders as well as first-time orders, even when the artwork stays the same. The same $62.50 charge also applies when you request a pre-production sample of your design. Factor these fees into repeat runs when comparing per-piece costs across quantities.

Wash garments with heat-applied woven patches in cold water, turned inside out, and skip high dryer heat so the heat-applied bond stays intact. Sewn-on patches tolerate regular wash cycles because the stitching holds them mechanically. Never iron directly over the patch face; press from the reverse side of the garment if needed.