Recycled PET Boonie Hat with Metal Eyelets and Chin Cord
- Included
- 4-color imprint, 1 location
- Area
- Front 3"w x 1.5"h
- Production
- 5 business days
Your Order
Order today, ships Tue, Nov 17
- 24 × $30.72
- $737.28
- Digital Full Color ProcessOne-time setup, no run charge
- $55.00
- Shipping
- Digital Visual Proof
- FREE
You approve a free proof before anything prints
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Your artwork
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Need it by a date?Ships in 5 business days
Ships Tue, Nov 17Counted in business days from proof approval, not from the order. Weekends and US holidays are skipped.
We carry both to checkout, so you will not be asked twice. Nothing is charged now. We charge after your order is reviewed, usually once your proof is approved.
Totals are quantity × unit price. One-time setup and shipping are added in Your Order.
- $0 Reorder SetupReorders skip the fee entirely
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- On-Time DeliveryWe hit your in-hand date
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Key Features
- Made from recycled PET fabric — an eco-conscious material choice.
- Recycled content equals two 16-ounce plastic water bottles per hat — a measurable sustainability story.
- Adjustable chin cord — holds the hat securely on the head during outdoor activity.
- Metal eyelets on both sides — add ventilation while you explore.
- Unstructured top — gives the hat a relaxed, packable fit.
- Polyester mesh construction — adds breathability to the RPET shell.
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- Standard imprint is a 4-color full-color front print covering 3"w x 1.5"h — enough space for a bold logo.
- Optional embroidery up to 5.5"w x 2.25"h — supports as many as 12 thread colors.
- Available in Gray — ships in bulk cases of 100 for group orders.
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Description
This Recycled PET Boonie Hat offers sun protection and a commitment to sustainability. Constructed from polyester mesh and recycled PET (RPET) material—equivalent to two recycled 16-ounce water bottles—this hat is an environmentally conscious choice for outdoor events and everyday wear. An adjustable chin cord ensures a secure fit, while metal eyelets on the sides promote ventilation.
The hat features an unstructured top and is available in Brown and Gray. Decoration is achieved through full-color heat transfer, with an imprint area of 3”w x 1.5”h on the front. Heat transfer colors include a wide range of options, from Brown 1545 to Black, allowing for detailed logo reproduction. Embroidery is also available, with up to seven colors chosen from a comprehensive thread chart including shades of Red, Blue, and Gray. Embroidery stitch counts are available under 10,000 stitches.
This boonie hat is ideal for promotional giveaways at outdoor events, team building activities, or as a branded gift for environmentally conscious customers. The RPET material provides a talking point about your organization’s sustainability initiatives. It’s designed to lessen environmental impact through recycled content and durable construction. Metal eyelets on both sides provide airflow, and the adjustable chin cord provides security.
The hat is manufactured in China and ships bulk-packed, with 100 hats per pack weighing 17 pounds (dimensional weight 30 pounds). Production time for a standard full-color imprint is 5 business days, while embroidery takes 8 business days. Blank hats are available in 2 business days.
Product Detailed Specifications
At a glance
Polyester Mesh, RPET · 0.17 lbs
- Material
- Polyester Mesh, RPET
- Packaging
- Bulk, dimensional weight may apply
- Weight
- 0.17 lbs
- Item #
- 1063330
Features & certifications
1America 250
- America 250
Imprint & decoration
2Digital Full Color Process · Embroidery
Digital Full Color Process
- Imprint Method
- Digital Full Color Process
- Area and location
- Front 3"w x 1.5"h
- Price Includes
- 4-color imprint, 1 location
- Production Time
- 5 business days
- Min Quantity
- 24 units
- Setup
- $55.00
- Run Charge
- None
Embroidery
- Imprint Method
- Embroidery
- Area and location
- Front 5.5"w x 2.25"h
- Price Includes
- 12 colors included, up to 12,000 stitches
- Production Time
- 5 business days
- Min Quantity
- 24 units
- Setup
- $55.00
- Run Charge
- $0.65/ea
Colors
2
Brown
Gray
Packing & shipping
100 per carton · 26" × 10" × 16"
- Units Per Carton
- 100
- Carton Weight
- 17 lbs
- Carton Size
- 26" × 10" × 16"
Shop this product in
Apparel · Hats · Bucket Hats
Imprint area — will your logo fit?
Digital Full Color ProcessThe imprint area on this product is 3 inches wide by 1-1/2 inches tall, printed by digital full color process. Your artwork prints inside the dashed area below — nothing outside it prints. Products often look larger in a photo than the space you can actually print on.
See your own logo in this space
Drag it here, or
PNG, JPG or SVG. Your file stays on your computer — nothing is uploaded.
Production schedule
What happens after you order, and when.
You order. Your card is authorised, not charged. Nothing is billed until you approve the proof, and you can change or cancel the order up to that point.
Free visual proof. We email a proof showing your logo on the product, usually within one business day. Revisions are unlimited and free. The production clock does not start until you say yes.
Production. Counted in business days from proof approval, not from the order. Weekends and US federal holidays are skipped. If your date is tight, tell us up front and we will work backwards from it.
Delivered. Enter a destination ZIP in the order card to get live carrier rates and a delivery date. We will not guess one.
Business days only, counted from proof approval. The clock starts when you say yes, not when you order. Weekends and US federal holidays are skipped.
Frequently Asked Questions
What material is the recycled PET boonie hat made from?
The RPET boonie sun hat is made from recycled PET with polyester mesh. Recycled content in each hat equals two 16-ounce plastic water bottles.
How do the chin cord and metal eyelets work on the personalized sun hat?
An adjustable chin cord with a sliding toggle holds the boonie hat in place, and metal eyelets on the left and right sides let air through. The crown is unstructured.
Where can a logo go on a personalized sun hat in boonie style?
The standard decoration on the boonie sun hat is a full color print on the front, 3 inches wide by 1.5 inches high. Embroidery covers a wider front area of 5.5 by 2.25 inches. Left and right placements are read from the wearer's side.
What color and minimum order apply to the personalized sun hat in RPET?
The personalized boonie sun hat comes in heathered Gray, with a minimum of 24 hats. Price breaks fall at 48, 96, 144 and 576.
What changes the cost of an embroidered boonie hat order?
Cost on the embroidered boonie sun hat depends on quantity tier and decoration method. Full color is included in the base price, while embroidery adds a run charge, and each method carries its own setup. Embroidery also takes 8 business days against 5 for full color.
Helpful guides
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Product Information & Disclaimer
- Pricing and availability are subject to change without notice.
- Product colors may appear different on screen than in person.
- Listed sizes, weights, and capacities are approximate.
- Production time begins after artwork approval.
- All delivery dates are estimates only.
- Setup charges, where applicable, apply per imprint color and location.
























