- Included
- Price includes a 1-colour transfer in 1 location. Each additional location: $1.25 per piece.
- Production
- 7 business days
Your Order
Order today, ships Thu, Nov 19
- 25 × $23.59
- $589.75
- Heat TransferOne-time setup, no run charge
- $70.00
- Shipping
- Digital Visual Proof
- FREE
You approve a free proof before anything prints
Add your logo now
Your artwork
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Need it by a date?Ships in 7 business days
Ships Thu, Nov 19Counted in business days from proof approval, not from the order. Weekends and US holidays are skipped.
We carry both to checkout, so you will not be asked twice. Nothing is charged now. We charge after your order is reviewed, usually once your proof is approved.
Totals are quantity × unit price. One-time setup and shipping are added in Your Order.
- $0 Reorder SetupReorders skip the fee entirely
- Lowest Price GuaranteedWe beat any written quote
- On-Time DeliveryWe hit your in-hand date
- A+ BBB AccreditedServing US brands since 2008
Key Features
- Made from 100% polyester performance fabric.
- Quick dry and antibacterial attributes.
- Curved brim with a reflective piping accent on the crown and brim.
- Five panel crown with a low structure.
- Quick release hook and loop closure.
- Fits a circumference of 22 in to 24.4 in, one size fits most.
- Embroidery up to 5 in x 2.5 in on the front panel center.
- Heat transfer up to 3.75 in x 2.25 in on the front panel center.
- Color options are Black, Heather Grey or Navy Blue/Black.
- Minimum order of 25 pieces.
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Description
The custom Merrimack Hat Co 5 panel hat is cut from lightweight, quick dry polyester with antibacterial properties, so it stays comfortable through a run or a day on the golf course. It is made for runners, golfers and outdoor teams who want a hat that keeps up with them.
Hand these out at company events like a charity fun run and your logo moves with the crowd. Reflective piping on the crown and brim adds visibility for early morning starts. Embroidered on the front panel center, the design sits right above the curved brim. For a conference, drop one in each swag bag beside a water bottle. Fundraising walks and runs suit them too, since that is the kind of activity the hat is made for. Heat transfer printed on the front, a bold design stays readable on the move, and the five panels give you a clean place to put it. With Black, Heather Grey and Navy Blue/Black to choose from, you can match a team kit without matching it exactly.
Pair it with the America250 USA snapback hat for a team that wants one active hat and one casual hat from the same order. Browse performance hats to compare more styles. A 5 panel hat with logo on the front panel is easy to approve from a proof, and a bulk 5 panel hat order of 25 or more covers a whole event crew. An embroidered 5 panel hat is a strong first pick for a team.
Get a free no obligation quote with setup and shipping spelled out, then approve a free virtual proof of your logo before the hats ship on time, and confirm your in hands date.
Product Detailed Specifications
At a glance
100% Polyester · 0.25 lbs
- Dimensions
- One Size Fits Most
- Material
- 100% Polyester
- Weight
- 0.25 lbs
- Item #
- 1266027
- Brand
- Merrimack Hat Co.
Imprint & decoration
5Heat Transfer · Embroidery · 3D Embroidery · Faux Suede Patch · Leatherette Patches
Heat Transfer
- Imprint Method
- Heat Transfer
- Area and location
- Front Panel Center 3.75" W x 2.25" H; Wearer's Front Left Panel Lower Center 1.5" W x 1.25" H; Wearer's Front Right Panel Lower Center 1.5" W x 1.25" H
- Price Includes
- Price includes a 1-colour transfer in 1 location. Each additional location: $1.25 per piece.
- Production Time
- 7 business days
- Min Quantity
- 25 units
- Setup
- $70.00
- Run Charge
- None
Embroidery
- Imprint Method
- Embroidery
- Area and location
- Back Panels Lower Center 2.25" W x 1" H; Front Panel Center 5" W x 2.5" H; Wearer's Front Left Panel Lower Center 2.5" W x 2" H + 3 more
- Price Includes
- Price includes up to 10,000 stitches in 1 location. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 25 units
- Setup
- $110.00
- Run Charge
- None
3D Embroidery
- Imprint Method
- 3D Embroidery
- Area and location
- Front Panel Center 4.72" W x 2.36" H; Wearer's Front Left Panel Lower Center 2.5" W x 1.5" H; Wearer's Front Right Panel Lower Center 2.5" W x 1.5" H
- Price Includes
- Up to 10,000 stitches in 1 location, one thread colour per location. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 25 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Faux Suede Patch
- Imprint Method
- Faux Suede Patch
- Area and location
- Front Panel Center Diamond Patch 1.47" W x 1.47" H; Front Panel Center Large Circle Patch 2.29" W x 2.29" H; Front Panel Center Medium Circle Patch 1.8" W x 1.8" H + 5 more
- Price Includes
- Faux suede patch in 1 location. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 25 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Leatherette Patches
- Imprint Method
- Leatherette Patches
- Area and location
- Front Panel Center Diamond Patch 1.47" W x 1.47" H; Front Panel Center Large Circle Patch 2.29" W x 2.29" H; Front Panel Center Medium Circle Patch 1.8" W x 1.8" H + 10 more
- Price Includes
- Laser-engraved faux-leather patch in 1 location. Each additional location: $5.00 per piece.
- Production Time
- 7 business days
- Min Quantity
- 25 units
- Setup
- $110.00
- Run Charge
- $5.00/ea
Colors
3
Black
Heather Grey
Navy Blue/Black
Packing & shipping
40 per carton · 19" × 15" × 16"
- Units Per Carton
- 40
- Carton Weight
- 10 lbs
- Carton Size
- 19" × 15" × 16"
Shop this product in
Apparel · Hats · Baseball Hats
Categories
Imprint area — will your logo fit?
Heat TransferThe imprint area on this product is 3-3/4 inches wide by 2-1/4 inches tall, printed by heat transfer. Your artwork prints inside the dashed area below — nothing outside it prints. Products often look larger in a photo than the space you can actually print on.
All print locations
- Front Panel Center 3.75" W x 2.25" H
- Wearer's Front Left Panel Lower Center 1.5" W x 1.25" H
- Wearer's Front Right Panel Lower Center 1.5" W x 1.25" H
See your own logo in this space
Drag it here, or
PNG, JPG or SVG. Your file stays on your computer — nothing is uploaded.
Production schedule
What happens after you order, and when.
You order. Your card is authorised, not charged. Nothing is billed until you approve the proof, and you can change or cancel the order up to that point.
Free visual proof. We email a proof showing your logo on the product, usually within one business day. Revisions are unlimited and free. The production clock does not start until you say yes.
Production. Counted in business days from proof approval, not from the order. Weekends and US federal holidays are skipped. If your date is tight, tell us up front and we will work backwards from it.
Delivered. Enter a destination ZIP in the order card to get live carrier rates and a delivery date. We will not guess one.
Business days only, counted from proof approval. The clock starts when you say yes, not when you order. Weekends and US federal holidays are skipped.
Frequently Asked Questions
Where besides the front can a custom 5 panel hat carry a logo?
A custom 5 panel hat takes embroidery at the back panels lower center in a 2.25 in x 1 in area. The wearer's left and right side panels take 2.5 in x 1.75 in, and the front left and right lower panels take 2.5 in x 2 in. Heat transfer fits those front lower panels at 1.5 in x 1.25 in.
Can a custom 5 panel hat take raised 3D embroidery on the front?
Yes, the custom 5 panel hat takes 3D embroidery in a 4.72 in x 2.36 in area at the front panel center. The front left and right lower panels take 3D embroidery too, each at 2.5 in x 1.5 in.
What patch shapes can go on the Merrimack Hat Co Active 5 panel hat?
Faux suede patches on the Active 5 panel hat go at the front panel center in eight shapes, from diamond and square to oval, rectangle and three circle sizes. The large circle is 2.29 in across and the rectangle 3.37 in x 1.55 in, while the small rectangle is just 1.3 in x 0.5 in.
How do quantity breaks work on a bulk custom 5 panel hat order?
A bulk Active 5 panel hat order starts at 25 pieces. Each hat costs less at 50, again at 100 and again at 300.
Where are Active 5 panel hats made, and how are they packed?
Active 5 panel performance hats are made in the Philippines. A carton holds 40 hats, weighs 10 lb and measures 19 in by 15 in by 16 in.
What affects the cost of embroidered 5 panel hats with logo?
Active 5 panel hat pricing covers one color in the first location. A second spot such as the back or a side panel, extra thread colors or a switch to 3D embroidery or a patch adds a charge. Higher quantities lower the per-hat rate.
Helpful guides
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Product Information & Disclaimer
- Pricing and availability are subject to change without notice.
- Product colors may appear different on screen than in person.
- Listed sizes, weights, and capacities are approximate.
- Production time begins after artwork approval.
- All delivery dates are estimates only.
- Setup charges, where applicable, apply per imprint color and location.
























