- Included
- Price includes a 1-colour transfer in 1 location. Each additional location: $1.25 per piece.
- Production
- 7 business days
Your Order
Order today, ships Thu, Nov 19
- 20 × $37.60
- $752.00
- Heat TransferOne-time setup, no run charge
- $70.00
- Shipping
- Digital Visual Proof
- FREE
You approve a free proof before anything prints
Add your logo now
Your artwork
Optional — we can collect it on the callDrop your file here or browse
PDF, PNG, JPG, SVG, AI, EPS — max 4 MB
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Need it by a date?Ships in 7 business days
Ships Thu, Nov 19Counted in business days from proof approval, not from the order. Weekends and US holidays are skipped.
We carry both to checkout, so you will not be asked twice. Nothing is charged now. We charge after your order is reviewed, usually once your proof is approved.
Totals are quantity × unit price. One-time setup and shipping are added in Your Order.
- $0 Reorder SetupReorders skip the fee entirely
- Lowest Price GuaranteedWe beat any written quote
- On-Time DeliveryWe hit your in-hand date
- A+ BBB AccreditedServing US brands since 2008
Key Features
- Heathered fabric in 100% polyester.
- Mid fit crown for an average size head.
- Pre curved visor for a clean, polished profile.
- Self fabric adjustable closure with a metal clasp.
- PVC free construction.
- Embroidery area on the front panel center, 5 in W x 2.5 in H.
- Heat transfer area on the front panel center, 3.75 in W x 2.25 in H.
- Side panel embroidery areas, 2.5 in W x 1.75 in H each.
- Available in Grey Heather and Blue Heather.
- Minimum order of 20 caps.
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Description
This custom Ahead structured cap holds a clean shape with its structured design and pre curved visor, while the heathered fabric adds soft texture. It is a mid fit cap made for teams, volunteers, staff and guests with an average size head, from the first hour to the last.
A trade show giveaway only works if people wear it before they leave the hall, and a cap in Grey Heather or Blue Heather does that, with your logo embroidered at the front center where booth visitors see it first. For conference swag bags, the adjustable closure with a metal clasp fits most heads, so you skip the size chart. At fundraising events, give a cap to every volunteer and offer extras to supporters, and a heat transfer printed logo can carry full color artwork on the front. Because the front is structured, your artwork sits on a steady surface rather than a floppy one. Choose Grey Heather or Blue Heather to match your event, and give the logo plenty of room on the front.
Pair it with the 5 panel cap in polyester with structured crown when you want a second color or a plainer look at the same event, and browse more shapes in Baseball Hats. For a bulk structured cap run, the minimum order is 20, and a structured cap with logo on the front panel is easy for guests to spot from across the room. Share your event date early so the schedule fits.
Approve a free digital proof of your logo on the front panel before anything is made, then place the order against a confirmed in hands date, so there are no surprises.
Product Detailed Specifications
At a glance
100% Polyester · 0.25 lbs
- Dimensions
- One Size Fits Most
- Material
- 100% Polyester
- Weight
- 0.25 lbs
- Item #
- 1266238
- Brand
- Ahead
Features & certifications
1PVC-Free
- PVC-Free
Imprint & decoration
8Heat Transfer · Embroidery · 3D Embroidery · 3D Vintage Label Patch · Faux Suede Patch · Raised Motif Embroidery · Vintage Label Patch · Leatherette Patches
Heat Transfer
- Imprint Method
- Heat Transfer
- Area and location
- Front Panel Center 3.75" W x 2.25" H; Wearer's Front Left Panel Lower Center 1.5" W x 1.25" H; Wearer's Front Right Panel Lower Center 1.5" W x 1.25" H
- Price Includes
- Price includes a 1-colour transfer in 1 location. Each additional location: $1.25 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $70.00
- Run Charge
- None
Embroidery
- Imprint Method
- Embroidery
- Area and location
- Back Panels Lower Center 2.25" W x 1" H; Front Panel Center 5" W x 2.5" H; Wearer's Front Left Panel Lower Center 2.5" W x 2" H + 3 more
- Price Includes
- Price includes up to 10,000 stitches in 1 location. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- None
3D Embroidery
- Imprint Method
- 3D Embroidery
- Area and location
- Front Panel Center 4.72" W x 2.36" H; Wearer's Front Left Panel Lower Center 2.5" W x 1.5" H; Wearer's Front Right Panel Lower Center 2.5" W x 1.5" H
- Price Includes
- Up to 10,000 stitches in 1 location, one thread colour per location. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
3D Vintage Label Patch
- Imprint Method
- 3D Vintage Label Patch
- Area and location
- Front Panels Center 2.16" W x 3.14" H; Wearer's Front Left Panel Lower Center 2.16" W x 2.16" H; Wearer's Front Right Panel Lower Center 2.95" W x 2.16" H
- Price Includes
- Raised embroidered vintage label in 1 location, up to 10,000 stitches. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Faux Suede Patch
- Imprint Method
- Faux Suede Patch
- Area and location
- Front Panel Center Diamond Patch 1.47" W x 1.47" H; Front Panel Center Large Circle Patch 2.29" W x 2.29" H; Front Panel Center Medium Circle Patch 1.8" W x 1.8" H + 5 more
- Price Includes
- Faux suede patch in 1 location. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Raised Motif Embroidery
- Imprint Method
- Raised Motif Embroidery
- Area and location
- Front Panel Center 4.72" W x 2.36" H
- Price Includes
- Up to 10,000 stitches in 1 location. Each additional 1,000 stitches: $0.39 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Vintage Label Patch
- Imprint Method
- Vintage Label Patch
- Area and location
- Front Panels Center 2.16" W x 3.14" H; Wearer's Front Left Panel Lower Center 2.95" W x 2.16" H; Wearer's Front Right Panel Lower Center 2.95" W x 2.16" H
- Price Includes
- Embroidered vintage label in 1 location, up to 10,000 stitches. Each additional 1,000 stitches: $0.39 per piece. Each additional location: $2.50 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $2.50/ea
Leatherette Patches
- Imprint Method
- Leatherette Patches
- Area and location
- Front Panel Center Diamond Patch 1.47" W x 1.47" H; Front Panel Center Large Circle Patch 2.29" W x 2.29" H; Front Panel Center Medium Circle Patch 1.8" W x 1.8" H + 10 more
- Price Includes
- Laser-engraved faux-leather patch in 1 location. Each additional location: $5.00 per piece.
- Production Time
- 7 business days
- Min Quantity
- 20 units
- Setup
- $110.00
- Run Charge
- $5.00/ea
Colors
2
Grey Heather
Blue Heather
Packing & shipping
80 per carton · 19" × 15" × 16"
- Units Per Carton
- 80
- Carton Weight
- 20 lbs
- Carton Size
- 19" × 15" × 16"
Shop this product in
Apparel · Hats · Baseball Hats
Categories
Imprint area — will your logo fit?
Heat TransferThe imprint area on this product is 3-3/4 inches wide by 2-1/4 inches tall, printed by heat transfer. Your artwork prints inside the dashed area below — nothing outside it prints. Products often look larger in a photo than the space you can actually print on.
All print locations
- Front Panel Center 3.75" W x 2.25" H
- Wearer's Front Left Panel Lower Center 1.5" W x 1.25" H
- Wearer's Front Right Panel Lower Center 1.5" W x 1.25" H
See your own logo in this space
Drag it here, or
PNG, JPG or SVG. Your file stays on your computer — nothing is uploaded.
Production schedule
What happens after you order, and when.
You order. Your card is authorised, not charged. Nothing is billed until you approve the proof, and you can change or cancel the order up to that point.
Free visual proof. We email a proof showing your logo on the product, usually within one business day. Revisions are unlimited and free. The production clock does not start until you say yes.
Production. Counted in business days from proof approval, not from the order. Weekends and US federal holidays are skipped. If your date is tight, tell us up front and we will work backwards from it.
Delivered. Enter a destination ZIP in the order card to get live carrier rates and a delivery date. We will not guess one.
Business days only, counted from proof approval. The clock starts when you say yes, not when you order. Weekends and US federal holidays are skipped.
Frequently Asked Questions
Which decoration methods are available on a custom structured cap beyond flat embroidery and heat transfer?
A custom structured cap can also take 3D embroidery or raised motif embroidery. Faux suede patches and vintage label patches are offered for the front panel too.
Can a custom structured cap have a logo on the back panels?
A custom structured cap takes embroidery on the back panels lower center at 2.25 in W x 1 in H. Heat transfer is offered only on the front of this cap, not the back.
How large is the 3D embroidery area on a custom heathered baseball cap like the Chester?
The 3D embroidery area on the Chester custom heathered baseball cap sits on the front panel center at 4.72 in W x 2.36 in H. Raised motif embroidery uses that same area.
Where is the Ahead Chester heathered cap made, and how is it boxed for shipping?
The Ahead Chester custom structured cap is made in China and ships 80 caps per carton. Each carton weighs 20 pounds at 19 x 15 x 16 inches.
What are the quantity breaks for a custom structured cap order?
A custom structured cap order starts at 20 caps, with price breaks at 50, 100 and 300. Extra imprint colors, added locations and a second decoration method change the quote.
What faux suede patch shapes work on a heathered structured cap with a logo?
A heathered structured cap with a logo takes faux suede patches on the front panel center, from a 0.9 in small circle to a 3.7 in W x 1.4 in H oval. Rectangle, square, diamond and medium circle shapes are offered too.
Can the Chester structured cap with logo take a smaller mark on the lower front panels?
The Chester structured cap takes a smaller logo on the wearer's lower front left or right panel. Embroidery there is 2.5 in W x 2 in H, and heat transfer is 1.5 in W x 1.25 in H.
Which groups could wear branded caps for employees in this heathered style?
Custom structured caps in the heathered Chester style could go to field crews, event volunteers or an office team for casual Fridays, as ideas. Grey Heather suits a neutral uniform, while Blue Heather adds a little color.
Helpful guides
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Product Information & Disclaimer
- Pricing and availability are subject to change without notice.
- Product colors may appear different on screen than in person.
- Listed sizes, weights, and capacities are approximate.
- Production time begins after artwork approval.
- All delivery dates are estimates only.
- Setup charges, where applicable, apply per imprint color and location.