5 Panel Unstructured Baseball Cap in Cotton Twill

A five-panel unstructured cap uses fewer fabric panels and no stiff buckram backing, which lowers the per-unit cost and gives a relaxed, low-profile fit. Structured six-panel caps hold a taller, firmer crown shape but cost more per piece. For large giveaway runs where budget per head matters most, the unstructured five-panel format keeps pricing down while still leaving the full front panel open for decoration.

Budget cotton caps like the Price Buster Cap work best for youth and rec-league sports teams, charity 5K runs, golf outings, company picnics, outdoor festivals, and community or campaign giveaways. Low per-unit pricing at volume makes them practical for events where every attendee receives one. The one-size adjustable fit removes the need to collect hat sizes before a large event order.

Published per-unit pricing for the Price Buster Cap is based on an order quantity of 144 caps. Orders of 144 or more also qualify for a free embroidery tape, which otherwise carries a $100 digitizing charge on new orders. Smaller quantities are quoted case by case, so request a quote if you need fewer than 144.

At the published quantity of 144 pieces, the Price Buster Cap costs $4.49 per unit blank, $6.49 with a heat transfer imprint, and $7.49 embroidered. Final per-unit price depends on the decoration method, the number of transfer colors at $0.50 per extra color per piece, and embroidery extras. Designs over 7,000 stitches, 3D embroidery at $1.85 per piece, metallic gold or silver thread, and individual name or initial personalization each add to the base price.

Heat transfer decoration carries a $50 setup charge per color on new orders and $25 per color on re-orders. Four-color process artwork carries a $200 total setup charge, which also applies to re-orders. Embroidered orders instead use a $100 tape charge on new orders, waived at 144 pieces or more.

Yes, four-color process transfer orders require additional production time beyond a standard single-color transfer run. One imprint color is included in the transfer price, and the three additional process colors bill at $0.50 per color per piece. Build the extra lead time into your event schedule when ordering full-color artwork.

Spot-clean the cap with cold water and mild detergent, then let it air dry; skip the washing machine and dryer. Heat and agitation can shrink cotton twill and distort embroidered stitching. Fasten the hook-and-loop closure before cleaning so it does not snag the threads, and dry the unstructured crown over a rounded form to hold its shape.

The Price Buster Cap is manufactured in China. As standard decorated headwear, it has no published product-safety or environmental certifications. It is a wearable apparel item, so food-contact standards such as FDA compliance do not apply to it.